To achieve seamless integration during your outage, it is essential to conduct load path interference checks. These checks help identify potential conflicts where equipment travel paths may be obstructed with existing structures. By prioritizing these checks, you can optimize efficiency and have fewer disruptions during your outage.
Traditional assembly methods often encounter unexpected fit-up issues during production, leading to costly delays, rework, and compromised quality. These problems stem from minor measurement inaccuracies that compound during assembly, particularly with complex or custom-built components.
Our Load Path Interference Services solve these challenges by:
Unexpected fit-up issues discovered during assembly can halt production and require expensive rework.
Custom or intricate components often have tight tolerances that are difficult to verify with traditional methods.
Small measurement errors in individual components can compound into significant alignment problems.
Sensitive design and measurement data requires strict confidentiality protocols.
Identify and resolve fit-up issues before assembly begins.
Accurately predict component interactions with sub-millimeter accuracy.
Tailored approaches for aerospace, automotive, and manufacturing applications.
Our proven process ensures reliable interference detection and resolution:
Precisely measure all relevant components using advanced metrology tools.
Create virtual assembly models to identify potential interference points.
Analyze component interactions and tolerance stacking effects.
Provide actionable recommendations to prevent assembly issues.
We deliver results with precision and reliability.
We contracted Innovative Measurement Solutions to verify the alignment of a large marine diesel engine block during assembly. The project required precise measurements of bearing bores and crankshaft alignment across a 15-meter-long assembly. IMS used laser trackers and portable CMM arms to capture the data, and their team was highly professional in navigating our busy production floor. The results were delivered in a clear, actionable format, helping us correct a minor misalignment before final assembly. My only critique is that their initial quote was slightly higher than competitors, though their expertise and equipment justified the cost. We achieved significant time savings thanks to their work, and I'd recommend them for complex shipbuilding applications.
— Sophie M., Production Manager at BlueWave Engines
Shipbuilding
Innovative Measurement Solutions helped us reverse engineer a discontinued surgical system component that was critical for a legacy product line. Their team used high-resolution 3D scanning intricate geometry of the part, which had features smaller than 0.05 mm. The delivered CAD model was flawless, and their inspection report validated the model's accuracy against the original part. What impressed me most was their attention to detail—they flagged a potential material inconsistency during the scanning process, which prompted us to investigate further and avoid a costly error. Their metrology expertise and responsiveness made the process seamless. We're now exploring their services for other quality control needs. Highly recommended!
— Dr. Alan P., Quality Control Lead at MediTech Innovations
Reverse Engineering
We relied on Innovation Measurement Solutions to validate the dimensional accuracy of a large excavator arm assembly. The component's size and weight (over 10 tons) posed significant measurement challenges, but IMS's team used portable laser trackers and photogrammetry to capture data with incredible precision. Their report highlighted a slight deviation in weld shrinkage that we were able to correct before shipping the assembly to our client. The team's ability to work on-site and adapt to our production environment was a game-changer. They also provided training for our in-house quality team on interpreting the metrology data, which was an unexpected bonus. IMS's professionalism and technical expertise make them a top choice for heavy industry metrology.
— Greg W., Engineering Manager at Titan Industries
Metrology
Innovative Measurement Solutions supported our project to validate the geometry of a satellite antenna assembly for a defense application. The assembly required sub-micron accuracy due to its role in high-frequency signal transmission. IMS's metrology team used a combination of interferometry and lasers to measure the parabolic surface and mounting interfaces. Their team was highly professional, adhering to our strict security protocols and ITAR compliance requirements. The final report included a comprehensive analysis of surface flatness and alignment, which was critical for our client's acceptance testing. Their ability to handle sensitive projects with discretion and precision was outstanding. We've added IMS to our approved vendor list and look forward to future collaborations.
— James R., Procurement Officer at SecureTech Defense
Aerospace
Our company partnered with Innovative Measurement Solutions (IMS) for dimensional inspection of critical turbine blade components for a new jet engine design. The level of expertise and professionalism displayed by their team was exceptional. From the initial consultation, IMS took the time to understand our stringent tolerances (down to ±0.0001 inches) and regulatory requirements under AS9100 standards. They deployed a combination of laser scanning and PCMM (Portable Coordinate Measuring Machine) inspections to verify the geometry of our parts. The detailed reports, complete with 3D deviation maps and statistical process control data, allowed us to identify a minor deviation in our machining process that we corrected before production. Their turnaround time was impressive—48 hours for a batch of 200 complex parts. The team's communication was proactive, and their metrology experience gave us confidence in the accuracy of their results. We've since made IMS our go-to for all precision measurement needs, and I can't recommend them highly enough for aerospace applications.
— Michael T., Lead Engineer at AeroTech Solutions
Aerospace
As part of a major overhaul of a naval vessel, we contracted Innovative Measurement Solutions to perform alignment and metrology for the ship's propulsion shaft system. The project required extreme precision to ensure the shaft's alignment was within 0.001 inches across a 30-foot span, a challenge given the shipyard's environmental conditions. IMS brought in portable laser trackers and conducted measurements during off-hours to minimize vibration interference. Their team's ability to adapt to our tight schedule and work around active shipyard operations was commendable. The final report included detailed alignment data and recommendations for corrective actions, which saved us weeks of trial-and-error during reassembly. Their expertise in large-scale metrology and understanding of marine engineering standards made them an invaluable partner. We're already planning to engage them for our next drydock project.
— Laura H., Project Manager at Coastal Naval Systems
Shipbuilding
We approached Innovative Measurement Solutions to reverse engineer a legacy aerospace part for which no CAD or drawings existed. The part, a complex aluminum casting with internal cooling channels, was critical to a retrofit project for a client. IMS used their 3D laser scanning and CT scanning capabilities to capture every detail of the part's geometry, including internal features that were impossible to measure with traditional methods. The resulting CAD model was delivered in STEP format, perfectly aligned with our specifications, and included a detailed inspection report comparing the scanned data to the reconstructed model. Their team went above and beyond by providing insights into potential manufacturing improvements based on their analysis. The entire process took less than a week, and their pricing was competitive for such specialized work. IMS has earned our trust, and we'll be using them for future reverse engineering projects.
— Priya S., R&D Manager at Innovate Designs
Reverse Engineering
Innovative Measurement Solutions was instrumental in ensuring the quality of our wind turbine blade molds. Given the size of the components (over 60 meters long), we needed a metrology provider with expertise in large-scale measurements. IMS deployed their laser tracker system to verify the mold's surface profile and alignment, achieving accuracy within 0.05 mm. Their team worked seamlessly with our production schedule, conducting measurements during downtime to avoid delays. The final report included a detailed analysis of surface deviations, which helped us fine-tune our manufacturing process and avoid costly rework. Their knowledge of composite materials and large-scale metrology was evident, and their customer service was outstanding. I highly recommend IMS for any company dealing with oversized components.
— Emma L., Quality Assurance Manager at Ocean Energy Systems
Metrology
We engaged Innovative Measurement Services to assist with the inspection of repaired landing gear components for commercial aircraft. The components had to meet FAA and OEM specifications, with tolerances as tight as ±0.001 inches. IMS used their advanced PCMM systems and provided a full suite of non-destructive testing, including surface profiles analysis. Their metrology technicians were meticulous in ensuring every measurement was traceable to NIST standards. The detailed inspection reports, including GD&T (Geometric Dimensioning and Tolerancing) analysis, gave our clients confidence in the quality of our repairs. What stood out most was their ability to handle urgent requests—we had a 24-hour turnaround for a critical component, and they delivered without compromising accuracy. IMS is now our preferred metrology partner.
— David K., Operations Director at Skyward MRO
Aerospace
The cost really depends on the complexity of your project, the number of components involved, and the level of detail required. We tailor our services to meet your specific needs, so you’re only paying for what’s necessary to achieve flawless alignment. If you’d like, we can set up a consultation to go over your project and provide a customized quote. Get a quote here!
Absolutely! We specialize in tackling complex and custom-built assemblies. Whether you’re working on a one-of-a-kind prototype or a highly detailed project, our tools and expertise can adapt to your requirements. Every project is unique, and we thrive on finding solutions for even the most challenging fit-up scenarios. Feel free to reach out to us for more specific information.
We’ve worked extensively with industries like aerospace, manufacturing, automotive, and shipbuilding. For instance, in aerospace, our fit-up predictions helped a client avoid weeks of delays and significant rework costs by addressing alignment issues before assembly began. If you’re curious about results in your industry, we’d be happy to share more examples during a consultation. Schedule a consultation here.