PRECISION 3D METROLOGYFLORIDA'S SPACE COAST
3D Metrology, Laser Scanning & Dimensional Inspection Services
Innovative Measurement Solutions provides precision 3D metrology for complex parts, tooling, equipment and large scale assemblies.
Based on Florida's Space Coast in Rockledge, IMS supports projects throughout Florida, nationwide and internationally.
What IMS Helps You Solve
- Precise 3D geometric measurement for complex parts, tooling and assemblies
- Mobile metrology support at your facility or project site
- Dimensional inspection and precision alignment
- Reverse engineering, scan-to-CAD and fit-up verification
- Tooling, fixture and installation measurement support
Industries & Project Environments
- Aerospace & Space
- Defense, Naval, Marine & Shipbuilding
- Nuclear & Power Generation
- Manufacturing & Industrial
- Tooling, machinery, existing facilities and large-scale assemblies
CORE CAPABILITIES
Precision Measurement for Complex Engineering Applications
Every measurement project is different.
IMS combines portable 3D metrology equipment, experienced personnel and professional measurement software to develop an approach based on the component, tolerance, working volume, environment and required deliverable.
Whether the objective is inspection, alignment, reverse engineering, fit up, tooling certification or as-built documentation, the goal is straightforward: collect defensible measurement data and turn it into information your engineering or manufacturing team can use.
Dimensional Inspection
Verify dimensions, geometry and feature relationships against engineering requirements.
Precision Alignment
Measure and support alignment of machinery, tooling and large assemblies.
Reverse Engineering
Capture physical geometry for CAD reconstruction and engineering use.
Scan-Based Workflows
Capture detailed 3D surface data for inspection, documentation and engineering.
Tooling & Fit-Up Support
Support tooling certification, assembly verification and installation planning.
Large-Scale Metrology
Portable measurement support for complex projects and large working volumes.
3D Laser Scanning
Capture dense 3D surface data for dimensional inspection, reverse engineering, CAD comparison, documentation and as built applications.
Laser Tracker Measurement
High accuracy, large volume coordinate measurement for tooling, machinery, structures, assemblies, alignment and dimensional inspection.
Dimensional Inspection
Compare manufactured components and assemblies against CAD models, engineering requirements, datums and GD&T specifications.
Reverse Engineering & Scan to CAD
Convert existing components and assemblies into usable digital geometry for redesign, reproduction, modification, documentation and manufacturing.
Precision Alignment
Measure and align machinery, tooling, structures and assemblies using portable metrology systems and established coordinate references.
Tooling & Fixture Certification
Measure, establish and verify production tooling and fixtures against engineering requirements.
HOW WE WORK
From Measurement to Engineering Ready Data
Collecting measurement data is only part of the process.
IMS analyzes and processes measurement results into deliverables appropriate for engineering, manufacturing, quality and documentation applications.
MEASURE
ANALYZE
VALIDATE
DELIVER
MEASURE
ANALYZE
VALIDATE
DELIVER
Depending on the project, deliverables can include:
- Dimensional inspection reports
- Coordinate measurement data
- CAD to part comparison
- Deviation and color maps
- Point clouds
- Polygonal meshes
- Reverse engineered CAD models
- As built models
- Surface and solid models
- 2D drawings
- Alignment data
- Fit up and interference analysis
- Tooling and fixture certification results
Common digital formats can include STEP, IGES, Parasolid, STL, OBJ, PLY and other customer specified formats when appropriate.
INDUSTRIES SERVED
Metrology Experience Across Demanding Industries
IMS has experience supporting measurement and engineering applications across:
Aerospace & Aviation
Space
Defense
Manufacturing
Marine & Shipbuilding
Automotive
Nuclear
Energy & Utilities
Oil & Gas
Hydroelectric
Portable metrology is particularly valuable when components are large, complex, difficult to relocate or must be measured directly in their manufacturing, assembly or installation environment.
Based on Florida's Space Coast. Available Worldwide.
Innovative Measurement Solutions is based in Rockledge, Florida, on Florida's Space Coast.
IMS provides on site metrology services throughout Florida and travels nationwide and internationally when projects require measurement support at a customer facility, manufacturing site, installation location or other project environment.
Experienced. Certified. Engineering Focused.
Innovative Measurement Solutions is led by Zachary S. Ensley, a metrology professional whose career in portable measurement began in 2010.
Zachary holds the Coordinate Metrology Society credential:
Portable 3 D Metrologist, Level 1
IMS approaches each project by first understanding the engineering requirement, then selecting the measurement method and workflow appropriate for the application.
Real Projects. Measurable Results.
IMS supports complex dimensional inspection, large-volume measurement, aerospace and space applications, tooling and fixture measurement, precision alignment, reverse engineering, fit-up analysis and other portable metrology projects.
Much of this work is performed for private-sector, aerospace, defense and government customers where confidentiality is a requirement. Projects may involve proprietary designs, controlled technical data, nondisclosure agreements, security restrictions, or classified information where applicable.
Project Pricing & Scheduling
Every Project Is Scoped Individually
Every IMS project is scoped individually.
Pricing and scheduling depend on the measurement objective, component or structure size, required tolerance, project location, equipment requirements, site conditions, access, travel, and the final engineering deliverables.
Rather than publishing a generic project price that may not reflect the actual work required, IMS evaluates each measurement challenge individually and develops an appropriate scope for the project.
To help IMS evaluate your project efficiently, send any available CAD files, engineering drawings, photographs, approximate dimensions, tolerance requirements, project location, desired schedule, and the results or deliverables you need.
Discuss Your ProjectFrequently Asked Questions
What is 3D metrology?
3D metrology is the measurement and analysis of an object's three dimensional geometry. Portable technologies such as laser trackers, 3D scanners and photogrammetry systems allow components and large assemblies to be measured directly at manufacturing, assembly and installation locations.
How accurate is 3D laser scanning?
Accuracy depends on the measurement system, measurement volume, geometry, surface condition, environment, setup and required deliverable. IMS evaluates the application and required tolerance before recommending a measurement method rather than assigning one accuracy value to every scanning project.
What is the difference between a laser tracker and a 3D scanner?
A laser tracker is commonly used for high accuracy coordinate measurement over large measurement volumes, while a 3D scanner captures dense surface geometry. Neither technology is universally better. The appropriate system depends on the geometry, tolerance, measurement volume and information required.
Can a 3D scan be converted into a CAD model?
Yes. Depending on the application, scan data can be processed into polygonal meshes, surface geometry or reconstructed CAD models for reverse engineering, manufacturing, modification, documentation and inspection.
Can IMS perform measurement work at our facility?
Yes. IMS specializes in portable metrology and performs measurement work at customer facilities and project sites throughout Florida, nationwide and internationally.
What information should I provide for a project review?
Provide as much information as available about the component or assembly, approximate size, project location, required tolerance or engineering objective, desired deliverable, available CAD or drawings and required schedule.
What Happens After You Contact IMS?
IMS reviews the information you provide to understand the measurement objective, project environment, required tolerance, schedule, and final deliverables.
If additional details are needed, IMS will follow up to clarify the scope before preparing a project approach.
Once the requirements are understood, IMS can define the appropriate measurement method, project scope, pricing, and scheduling.
What to Send
- CAD files or engineering drawings, if available
- Photographs of the part, equipment, structure, or work area
- Approximate dimensions
- Required tolerances
- Project location
- Desired schedule or deadline
- Required measurement results or deliverables